Energy Efficient Design

The effective utilization of resources and the sustainable use of our environment are a requirement of our time. HS-Luftfilterbau GmbH stirves to optimzie it's ISO 14001 certified production by the useage of innovative materials and to increase the energy efficiency of our products. Most of our prodcuts haven proven in the field that high filtration efficiency does not exclude a reduction of the operational costs.

Quality

HS Luftfilterbau supplies uncompromising quality. This is what our customers expect from us. Therefore, HS Luftfilterbau GmbH implemented a highly effective quality and environmental management system. Continuous improvement processes are part of our company culture and ensure that all processes lead to satisfaction of the concerning parties. Our core ideals are founded on our ISO 9001 & ISO 14001 and KTA 1401 cerzified quality assurance system.

Cleanroom / Pharma / Medical

The latest production processes e.g. in the microelectronics and pharmaceutical industries require highest degrees of purity of the environment. HS-Luftfilterbau GmbH operates ultramodern production and test facilities for HEPA, ULPA and molecular filters to maintain clean and sterile enviroments. All our products are intensively tested according to internationals standards before leaving our factory.

HVAC / Ventilation

Clean air and healthy climate affect the well being of people. HS Luftfilterbau GmbH offers a comprehensive range of high quality air filters ensure optimum ventilation of working, residential, commercial and office spaces. A careful choice of materials guarantees energy and economic efficiency.

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We celebrate 50 years HS-Luftfilterbau!06.2024

We are at the start of a special year - 2024 marks the 50th anniversary of HS-Luftfilterbau GmbH. This is a milestone that underlines not only the longevity of our company, but also the innovations we have driven forward in the world of air filtration. Our journey began in 1974 when our founder, Dipl.-Ing. Harald Schuldt, decided to leave his successful career in the maritime industry to pursue new challenges. The choice fell on the then up-and-coming market of air filter technology - a decision
that was to lay the foundation for half a century of success.

From humble beginnings on the basement steps of the family home to our current status as a leading manufacturer in the air filtration industry, we have always emphasized innovation, quality and meeting specific customer needs. Our production facilities have expanded from Flintbek to Kiel, Germany and beyond to Bangkok, Thailand to meet global demand.



Our focus has always been on being at the forefront of technology, as evidenced by our specialization in HEPA filters and custom designs, such as for nuclear technology. We pride ourselves on being pioneers in the development of new manufacturing processes that offer unique benefits to our customers.



Today, under the operational management of the second generation through Malte Schuldt, we not only look back with pride on what Harald Schuldt has achieved, but also look to the future with confidence. The challenges of the present, particularly with regard to sustainability and energy efficiency, are driving us to further focus our innovative strength and develop next-generation air filter solutions.



In this anniversary year, we look forward to presenting new breakthroughs in the field of air filtration. We invite our customers and partners to join us on this exciting journey. Follow us on our website and social media for the latest news and updates.

a view in the production 1984

new building 1992

expanded and renovated 2018

New production line for temperature resistant compact & HEPA filters05.2023

We are constantly investing in the expansion of our capacities and the improvement of our products and services. A key aspect of our new production line for compact and HEPA filters is not only the fact that we can assemble completely new types of filter media for extremely demanding filtration tasks. The new plant complex also gives us new options in the field of temperature-resistant filters.

From now on, we can produce compact filters (HS-Mikro Pak) as well as HEPA and ULPA filters cost-effectively with temperature resistance up to 120°C.

Thanks to our new ABS plastic filter frames, even the more temperature-stable variants are fully incinerable and can thus largely be put to an energetic use (i.e. waste incineration) after use without any problems, as these products can be made completely metal-free. ABS plastic frames can replace steel and stainless steel filter housings almost everywhere. This saves operating costs and facilitates disposal.

HS-Inferno: keeps Pandora's box tight!02.2022

Process risks are not unavoidable, especially in complex applications with chemically and/or radioactive substances. If Murphy's Law occurs, pressure must be released from the containment in a controlled manner in an emergency or, in the worst case, fires or even explosions occur. In these cases, there is an acute contamination risk for the environment. The release of toxic and/or radioactive aerosols must be avoided at all costs by controlled pressure release. For this case, a HS-Inferno filter system is a risk minimization solution.

HS-Inferno offers ideal properties to be prepared in case of an emergency. Specially sintered stainless steel filaments serve as filter media to provide a filtration efficiency performance in the range of >99.95% MPPS i.e. ISO 29462 35H resp. EN 1822 H13 even in case of explosive pressure surges and temperatures above 600°C. The welded stainless steel construction can be designed either as a replacement filter element for extreme processes or as disposeable single use duct-housing solution for emergency cases.

We perform thermal simulations to evaluate the individual designs to avoid uncontrolled deformation and leakage at high temperatures and pressures during operation or in case of emergency.

HS-Inferno can be fabricated in standard filter element sizes e.g. 610x610x292 mm , but also in other process specific designs. Our engineers will design the solution for your individual process requirements.

Filter more sustainably: HS-Econergy06.2021

Our "HS-Econergy" project stands for energy-saving and resource-saving filter solutions.

We at HS-Luftfilterbau GmbH have been pursuing the approach of sustainable production since the end of the 1990s. Last but not least, we underline our attitude towards this with our environmental management system, which has been certified for more than twenty years. While in the past we have increasingly optimized our processes with regard to environmental compatibility, we consider the time to be more than ripe enough to also take certain risks in product development. We will offer the market and consumers products that not only increase the energetic effectiveness of your ventilation system, but also give you the option to reduce the consumption of irreplaceable raw material stocks and the associated CO2 release in the manufacture of air filters.

Storage filters (in this sense "air filters" for short) are essential consumption components to ensure the functionality of air conditioning systems. They consist of a large number of more or less high-quality and elaborately manufactured materials. In addition to the filter media, which consist of synthetic nonwovens or meltblowns, glass fibers or synthetic membranes, other essential components are frames, seals and special adhesives. Optimizing the sustainability of these products has so far largely failed to materialize due to the price sensitivity of major users and consumers. The manufacturers' efforts are essentially focused on saving energy during operation and the lowest possible manufacturing costs. In both cases it can be assumed that these aspects of sustainability are already very far advanced.

However, if you look at the resource requirements of a compact filter, which is used, for example, in air conditioning systems, supply and exhaust air systems or gas turbines, an imbalance immediately strikes you when you look at the figures. Filters of this type weigh 6 - 8 kg in standard dimensions. During the period of use, these filters store approx. 250 - 600 g of atmospheric dust, particles and aerosols. In other words: a 7.5 kg filter (592x592x292 mm) is disposed of after the weight has increased to 7.9 kg when the final pressure difference is reached, or in other words: for a maximum of half a kilo of stored fine dust, 7.5 kg of mass must also be disposed of. Recycling of the components is not possible or would be extremely difficult due to the filtrates alone.

This means that the balance of benefit effectiveness for these products turns out to be extremely poor.

The optimization of compact filters is our first development goal due to their general distribution and thus large quantities as well as the comparatively poor benefit effectiveness, which will be followed by a series of sustainability optimizations in our entire production range in the coming years. Here it ultimately depends on the users and consumers whether we can consistently follow this path. The costs of sustainable products will initially be higher than those of classic products. In the long term, however, these changes are inevitable if we want to leave a planet worth living in for future generations. Under the given circumstances, there is not much time left to transform our consumer goods and consumer products.

Our "Econergy" project starts this summer with our compact filter HS-Mikro Pak 4V Econergy, the plastic components of which consist of more than 60% renewable raw materials. If we succeed in replacing our total demand for plastics in this segment, we could save approx. 70 - 90 tons of polystyrene per year and thus greatly reduce the consumption of fossil raw materials in this supply chain. How strongly do these figures show: for the production of 1 kg of polystyrene, approx. 10 kg of crude oil, 7.4 kg of natural gas and 0.14 kg of coal are required.

From August 2021 HS-Mikro Pak 4V Econergy will be available in classes ePM10 60% to ePM1 85% as well as EN 1822 E11 and H13. It goes without saying that HS-Mikro Pak 4V Econergy offer the lowest initial pressure losses in the area of ​​energy class A +. This enables your organization to achieve energy and CO2 savings targets.

We would be delighted if you would support us in this mission.

06.2021

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